Custom Die Cut Pouches & Mylar Bags | PackMint
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Custom Die Cut Pouches

Custom-shaped pouches and die cut mylar bags that stand out on shelf. Unique silhouettes, full print coverage, starting at 500 units.

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Custom die cut pouches by PackMint
500 piece minimum on all orders
3-week turnaround from artwork approval
Free digital proof before printing
Design services available if you need help
"We wanted our CBD gummy packaging to look nothing like anyone else on the shelf.
Taylor H. / CBD Wellness Brand
"Our holiday cookie bags were shaped like ornaments.
Maria G. / Artisan Bakery Owner
Get a Custom Quote
4 quick steps. Takes under 2 minutes.
Step 1 of 4 — Product Details
Minimum 500 units
Step 2 of 4 — About Your Business
Step 3 of 4 — Contact Info
Step 4 of 4 — Review

Quote request received.

We will send you pricing within 1 business day.

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The Difference

Before & After PackMint

See the transformation from generic packaging to custom branded pouches.

Before: Generic unbranded pouch After: Custom branded pouch designed by PackMint
Before After

Slide to reveal the transformation

Features

Pouch Sizes and Specs

Custom Shapes

Any silhouette. Die cut mylar bags shaped to match your brand.

Full Print Coverage

Edge-to-edge printing. No blank margins.

Resealable Options

Zipper closures available on die cut pouches.

Premium Finishes

Matte, gloss, soft touch, metallic, spot UV, foil stamp.

Barrier Protection

Full moisture, oxygen, and light barriers.

Retail Ready

Hang holes, tear notches, and display-ready formats.

Reviews

What Our Customers Say

"We wanted our CBD gummy packaging to look nothing like anyone else on the shelf. The custom die cut shape gets picked up first every single time. Store owners tell us customers grab it just because of the shape."

Taylor H. / CBD Wellness Brand

"Our holiday cookie bags were shaped like ornaments. The die cut shape turned our packaging into a gift by itself. We sold out two weeks faster than the previous year with standard bags."

Maria G. / Artisan Bakery Owner

"Nobody else in the pet treat space has custom shaped bags. When our bone-shaped pouches hit the shelf next to rectangular competitors, the choice is obvious. Best packaging investment we have made."

Chris B. / Premium Dog Treat Brand

Industries We Serve

Die cut pouches are used across food, snack, candy, cosmetics, supplements, pet treats, and ecommerce for shelf differentiation.

How to Order

Start with your shape. Send a dieline or describe what you want. Then: design artwork, upload, approve proof, ships within 3 weeks.

Die Cut Printing

Full-color edge-to-edge graphics on clear, white, kraft, metalized, and foil substrates.

Other Products

Other Types of Pouches

Stand Up Pouches

Resealable, shelf-stable pouches

Lay Flat Pouches

Flat packaging for single-serve and samples

View All Products

Browse our full collection

Need Help With Design?

We design pouches from scratch, refine artwork, or build full brand systems.

View Design Packages
FAQ

Die Cut Pouch FAQ

What is a die cut pouch?
A die cut pouch is a flexible package cut into a custom shape instead of a standard rectangle. Die cut mylar bags and custom shaped pouches create instant shelf differentiation through unique silhouettes. Any shape you can design, we can cut. Die cut pouches are used for premium product launches, seasonal packaging, limited editions, and brands that want to stand out on shelf.
What is the minimum order for custom die cut pouches?
The minimum order for custom die cut pouches and shaped mylar bags is 500 units. There is no maximum. Digital printing with custom die cutting makes short runs of unique shapes economical. Unlike traditional manufacturing which requires large runs to justify custom tooling costs, our process makes custom shapes accessible at low quantities.
Can I create any shape for a die cut pouch?
Yes. If you can draw it, we can cut it. Send us a sketch, a vector dieline file, or describe your vision. Common custom shapes include contoured product silhouettes, brand logo shapes, seasonal themes, and unique geometric forms. Our design team can create your custom dieline from scratch if needed.
Are die cut pouches more expensive than standard rectangular pouches?
Die cut pouches have a small premium over standard rectangles due to the custom tooling required for the unique shape. The exact pricing depends on the complexity of the shape, quantity, size, and barrier requirements. Fill out the quote form with your shape details for specific pricing.
How long does production take for die cut pouches?
Standard turnaround is 3 weeks from artwork and dieline approval. If we need to create the custom dieline from scratch based on your sketch or description, add 3-5 business days for dieline development. Every order includes a digital proof before printing.
What materials and barriers are available for die cut pouches?
Die cut pouches are available on all the same substrates as our standard pouches: clear film, white film, kraft paper, metalized film, and foil. Full moisture, oxygen, light, and grease barriers are available. The custom shape does not limit your barrier or material options.
Do die cut pouches come with resealable features?
Yes. Resealable zipper closures are available on die cut pouches. Press-to-close and slider zippers can be integrated into custom shapes. Tear notches, hang holes, and other features are also available depending on the shape.
What finishes work best on die cut pouches?
Matte, gloss, soft touch, metallic, spot UV, and foil stamp are all available on die cut pouches. Combining finishes like matte body with spot UV accents creates a premium tactile experience that complements the unique shape. Die cut pouches with premium finishes are popular for gift packaging, luxury brands, and limited edition releases.